info@bdeinc.com
866.262.6233
CAPABILITIES
Precision CNC Machining Services
Quick Contact
The use of various metal and plastic components used in industrial equipment has enhanced the demand for high quality component manufacturing services. BDE Manufacturing Technologies meets this high demand by providing precision CNC machining services. Our services are designed to handle complex component designs, various material requirements, and multi-sized batch volumes.
BDE CNC Machining Services Offerings
Our 35,000 sq. ft. facility comprises the latest state-of-the-art CNC machining equipment. This allows us to offer a wide range of precision CNC machining services, which include:
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Spline
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Facing
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Boring
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Drilling
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Tapping
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Knurling
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Profiling
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Reaming
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Pocketing
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Broaching
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Gear Hobbing
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Counterboring
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Countersinking
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Thread Milling
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Parting/Cutting
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Internal Forming
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Turning
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Contour Turning
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Form Turning
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Taper Turning
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Straight Turning
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Threading
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External Threading
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Internal Threading
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Our Equipment List and Capabilities
We are able to accomplish all of these processes due to our wide range of machining equipment. This allows us to provide different services, including milling, bar feed, and reverse part design. The types of CNC machining equipment used at our facility include:
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Cold Saws
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CNC Mills
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Tool Setters
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CNC Lathes
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Vertical Mills
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Tool Grinders
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Horizontal Mills
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Honing Machines
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Machining Cells with Pallet Stations
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Horizontal & Vertical Band Saws
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Vertical Machining Centers
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Turning Centers with live tools
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We ensure that all designs and drawings are converted into precise instructions by using MasterCam X6 Software. This allows our CNC machines to create parts to exact specifications. We can also provide secondary services such as:
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Plating
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Welding
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Assembly
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Anodizing
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Heat Treating
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Centerless Grinding
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The wide range of precision CNC machining services also puts us in a strong position to take on projects requiring machining of various metals, plastics, and exotic materials. Our material capabilities include:
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Brass
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Invar
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Monel
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Cobalt
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Carbide
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Nickel
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Inconel
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Iridium
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Tungsten
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Niobium
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Platinum
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Tantalum
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Palladium
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Titanium
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Beryllium
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Aluminum
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Magnesium
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Alloy Steels
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Carbon Steel
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Steel
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Stainless Steel
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Bronze Alloys
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Superalloys
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Molybdenum
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Benefits of BDE’s Precision CNC Machining Services
Customers can accrue the following benefits by choosing our CNC machining services.
• Immense Manufacturing Flexibility: As CNC machines are computer controlled, it allows immense machining flexibility. The numerical control programs can be updated easily, allowing the machines to take on more complex machining operations.
• Reduced Costs: The use of CNC machines makes the machining process fast and efficient. It also reduces material wastage. As the machines operate automatically, the need to have multiple operators monitor the process is eliminated, which in turn reduces labor costs. Also, updating the CNC programs is inexpensive.
• Improved Machining Efficiency: CNC machines are capable of producing multiple copies of a single component. As the specifications are inputted via computer, the dimensions of each component will be exactly the same. If an error is found, the machine stops immediately, thus preventing material wastage.
• Uninterrupted Operation: CNC machines are designed for continuous, 24 hours a day operations. Also, with regular maintenance, these machines can be used for product machining projects for many years.
Please peruse through our other Capabilities pages, and the inner pages for more details. If you would like more information, please feel free to contact us via telephone on 866-262-6233, or email us at info@bdeinc.com.
CNC Machining Services Specifications  |
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| General Capabilities | Contract Custom Prototyping |
| Industry Focus | Aerospace Agricultural Architectural ATV Electronic Energy Food Machine Tool Marine Medical Military Medical & Pharmaceutical Motorsports |
| Intended Applications | Bushings Carburetor Components Engine components Fittings Machine components Manifolds Shafts Spacers Transformer Monitoring Devices |
| Machining Processes | Broaching Spline Parting/Cutting Facing Turning: i. Contour Turning ii. Form Turning iii. Taper Turning iv. Straight Turning Threading: i. External ii. Internal Internal Forming Knurling Boring Gear Hobbing Drilling Counterboring Countersinking Pocketing Profiling Reaming Tapping Thread Milling |
| Materials (Metals) | Alloy Steels Aluminum Beryllium Brass Bronze Alloys Carbide Carbon Steel Cobalt Magnesium Molybdenum Nickel Stainless Steel Titanium Tungsten Steel |
| Materials (Exotic & Precious Metals) |
Inconel Invar Iridium Molybdenum Monel Niobium Palladium Platinum &Tantalum Superalloys |
| Fixturing | Four-jaw chuck In-House Custom Fixturing & Tooling Pallets Three-jaw chuck |
| Equipment Capabilities | Bar Feed CAD Design Services Milling CAM Programming Services CAM Programming Services CNC Control Capabilities Reverse Part Design Large Swing Lathe |
| Machinery Axis |
3- Axis |
| Secondary Services Offered | Anodizing Assembly Centerless Grinding Heat Treating Plating Welding |
| Advantages of Turning | Materials compatible Short lead times Tight tolerances |
| File Formats | 3D ACIS Model File AutoCAD (DWG,DXF) BMP DXF GIF IGES Inventor (IDW, IPT) IronCAD (ICD,ICS) JPG or JPEG MasterCam (MDX, MC8, MC9, SET) Pro-E or Pro/Engineer (DRW,PRT,XPR) SAT SolidWorks (SLDPRT,SLDDRW,SLDDRT) STEP TIFF |
| Materials (Other Materials) | Various Plastics |
| Tolerances | ± .0003 in ±.0076 mm |
| Part Diameters | Min : .020 in .508 mm Max : 18 in 457.2 mm |
| Part Length | .914 m , 3 ft Max |
| Equipment | CNC Machining Equipment: Manual Machining Equipment: CNC Programming accomplished with MasterCam X6 Software Okuma MB 5000 Dual Machining Cell with a 63 Pallet Station 1 – Okuma Fastems 63 pallet FMS cell with 2 MB-500H Horizontal Mills 1 – Okuma MB-66 4 Axis Trunnion High Speed VMC 1- Cosen C-250NC CNC Production Band saw 1- Okuma MA400 HA Dual Pallet Horizontal Mill 1- Speroni STP 46 Tool Setter 1-Deckel Tool Grinder 1-Gorton 122 Vertical Mill 1-Haas 4 Axis 12 X 16 VMC 1-Haas 4 Axis 20 X 40 VMC 1-Haas 4 Axis 32 X 65 VMC 1-Haas SL-30 CNC Turning Center W/Live Tools 1-Mazak Nexus 250 MSY Turning Center W/Live Tools 1-Okuma Captain L-370 CNC Lathe 1-Okuma MB 46 4 Axis High Speed 15,000 RPM VMC 1-Okuma MF 46 Dual Pallet 3 Axis High Speed 15,000 RPM VMC 1-Scothman 14″ Cold Saw 1-Sheldon R-15 Tool Room Lathe 1-Sunnon Honing Machine MBB 1600 1-Track DPMSX3 4 Axis 17 X 33 CNC Mill 1-Track SX CNC Lathe 18 X 40 1-Wells L9 Horizontal Band Saw 2-Haas 4 Axis 16 X 30 VMC 2-Kalamazoo/Jet VBS 350 Vertical Band Saw 2-Okuma MC-V4020 4 Axis High Speed 15,000 RPM VMC 3-Bridgport 942 Vertical Mills 3-Haas 4 Axis 20 X 50 VMC 3-Hardinge HLV-H Tool Room Lathes 3-Track DPMAGE-3 17 X 33 CNC Mills |
| Surface Finish | 12RMS |
| Maximum Part Weight Maximum Lifting Capacity |
1,000 lbs Max |
| Production Volume | Max: 5,000 Units Min: 1 Unit Prototype to Low Volume Specialty Production Shop |
| Lead Times Available | Max: 4 Weeks Min: 3 Weeks Quoted on job by job basis |
| Industry Standards | ANSI – American National Standards Institute ASME – American Society of Mechanical Engineers ASTM – American Society for Testing and Materials ISO – International Organization for Standardization Mil-Spec – Military Specifications RoHS (Compliant) – Restriction of Hazardous Substances |
