info@bdeinc.com
866.262.6233
CAPABILITIES
CNC Turning and Milling Services
Quick Contact
Milling and turning are two important operations within CNC machining. They support machining operations to ensure the construction of components with precise specifications, and with a certain type of internal or external surface. Both CNC milling and turning have sub-operations that allows for the creation of different industrial components. BDE Manufacturing Technologies meets the component requirements of industrial customers by providing end-to-end CNC turning and milling services.
CNC Turning and Milling Capabilities
At BDE, we have the knowledge, experience, and equipment to perform various types of milling and turning operations. These include:
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Boring
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Facing
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Parting
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Drilling
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Knurling
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Reaming
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Grooving
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Threading
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Face Milling
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Hard Turning
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Tapered Turning
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Peripheral Milling
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Equipment and Material Capabilities
We utilize the latest equipment in providing high quality CNC turning and milling services. We have equipment with 3, 4 and 5 machinery axis, as well as live tooling.
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CNC Mill-Turn
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CNC 5-Axis
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CNC Robotic Automation
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CNC Mill
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CNC Lathe
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Vertical Mill
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Horizontal Mill
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Tool Room Lathe
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CNC Turning Center
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We can also work with a variety of metals, including:
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Brass
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Carbide
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Nickel
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Titanium
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Aluminum
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Magnesium
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Alloy Steels
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Carbon Steel
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Stainless Steel
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CNC Turning Services Range of Specifications
The following are the various specifications to which we can manufacture your components with our turning and CNC milling services.
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Sr. No.
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Specification
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Figure/Range
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1.
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Part Length
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From .914 m. to 3 ft.
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2.
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Tolerances
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±.0076 mm (± .0003 in)
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3.
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Part Diameters
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Minimum: .508 mm (.020 in) Maximum: 457.2 mm (18 in) |
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4.
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Production Volume
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Minimum: 1 Unit Maximum: 5000 Units |
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5.
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Maximum Part Weight
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1000 lbs. and above
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Benefits of BDE’s CNC Milling Services
Our CNC turning and milling services can provide a variety of benefits to customers:
• As milling and turning machinery is automated, customers can accrue huge savings due to reduced labor costs.
• Our CNC turning services adhere to the regulations of ISO, RoHS, ASME, ANSI, and Mil-Spec.
• With CNC milling services, we have the capability to complete the manufacturing of complex components within a short amount of time.
• Our CNC turning machines can hold a variety of tools to ensure that the component are built to exact specifications as required by the customer.
Please peruse through our other Capabilities pages, and the inner pages for more details. If you would like more information about our CNC turning services, please feel free to contact us via telephone on 866-262-6233, or send us an email at info@bdeinc.com.
CNC Machining Services Specifications  |
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| General Capabilities | Contract Custom Prototyping |
| Industry Focus | Aerospace Agricultural Architectural ATV Electronic Energy Food Machine Tool Marine Medical Military Medical & Pharmaceutical Motorsports |
| Intended Applications | Bushings Carburetor Components Engine components Fittings Machine components Manifolds Shafts Spacers Transformer Monitoring Devices |
| Machining Processes | Broaching Spline Parting/Cutting Facing Turning: i. Contour Turning ii. Form Turning iii. Taper Turning iv. Straight Turning Threading: i. External ii. Internal Internal Forming Knurling Boring Gear Hobbing Drilling Counterboring Countersinking Pocketing Profiling Reaming Tapping Thread Milling |
| Materials (Metals) | Alloy Steels Aluminum Beryllium Brass Bronze Alloys Carbide Carbon Steel Cobalt Magnesium Molybdenum Nickel Stainless Steel Titanium Tungsten Steel |
| Materials (Exotic & Precious Metals) |
Inconel Invar Iridium Molybdenum Monel Niobium Palladium Platinum &Tantalum Superalloys |
| Fixturing | Four-jaw chuck In-House Custom Fixturing & Tooling Pallets Three-jaw chuck |
| Equipment Capabilities | Bar Feed CAD Design Services Milling CAM Programming Services CNC Control Capabilities Reverse Part Design Large Swing Lathe |
| Machinery Axis |
3-Axis |
| Secondary Services Offered | Anodizing Assembly Centerless Grinding Heat Treating Plating Welding |
| Advantages of Turning | Materials compatible Short lead times Tight tolerances |
| File Formats | 3D ACIS Model File AutoCAD (DWG,DXF) BMP DXF GIF IGES Inventor (IDW, IPT) IronCAD (ICD,ICS) JPG or JPEG MasterCam (MDX, MC8, MC9, SET) Pro-E or Pro/Engineer (DRW,PRT,XPR) SAT SolidWorks (SLDPRT,SLDDRW,SLDDRT) STEP TIFF |
| Materials (Other Materials) | Various Plastics |
| Tolerances | ± .0003 in ±.0076 mm |
| Part Diameters | Min : .020 in .508 mm Max : 18 in 457.2 mm |
| Part Length | .914 m , 3 ft Max |
| Equipment | CNC Machining Equipment: Manual Machining Equipment: CNC Programming accomplished with MasterCam X6 Software Okuma MB 5000 Dual Machining Cell with a 63 Pallet Station 1 – Okuma Fastems 63 pallet FMS cell with 2 MB-500H Horizontal Mills 1 – Okuma MB-66 4 Axis Trunnion High Speed VMC 1- Cosen C-250NC CNC Production Band saw 1- Okuma MA400 HA Dual Pallet Horizontal Mill 1- Speroni STP 46 Tool Setter 1-Deckel Tool Grinder 1-Gorton 122 Vertical Mill 1-Haas 4 Axis 12 X 16 VMC 1-Haas 4 Axis 20 X 40 VMC 1-Haas 4 Axis 32 X 65 VMC 1-Haas SL-30 CNC Turning Center W/Live Tools 1-Mazak Nexus 250 MSY Turning Center W/Live Tools 1-Okuma Captain L-370 CNC Lathe 1-Okuma MB 46 4 Axis High Speed 15,000 RPM VMC 1-Okuma MF 46 Dual Pallet 3 Axis High Speed 15,000 RPM VMC 1-Scothman 14″ Cold Saw 1-Sheldon R-15 Tool Room Lathe 1-Sunnon Honing Machine MBB 1600 1-Track DPMSX3 4 Axis 17 X 33 CNC Mill 1-Track SX CNC Lathe 18 X 40 1-Wells L9 Horizontal Band Saw 2-Haas 4 Axis 16 X 30 VMC 2-Kalamazoo/Jet VBS 350 Vertical Band Saw 2-Okuma MC-V4020 4 Axis High Speed 15,000 RPM VMC 3-Bridgport 942 Vertical Mills 3-Haas 4 Axis 20 X 50 VMC 3-Hardinge HLV-H Tool Room Lathes 3-Track DPMAGE-3 17 X 33 CNC Mills |
| Surface Finish | 12RMS |
| Maximum Part Weight Maximum Lifting Capacity |
1,000 lbs Max |
| Production Volume | Max: 5,000 Units Min: 1 Unit Prototype to Low Volume Specialty Production Shop |
| Lead Times Available | Max: 4 Weeks Min: 3 Weeks Quoted on job by job basis |
| Industry Standards | ANSI – American National Standards Institute ASME – American Society of Mechanical Engineers ASTM – American Society for Testing and Materials ISO – International Organization for Standardization Mil-Spec – Military Specifications RoHS (Compliant) – Restriction of Hazardous Substances |
