info@bdeinc.com
866.262.6233
CAPABILITIES
CNC Machining and Manufacturing Services
Quick Contact
CNC refers to Computerized Numerical Control Machining. It is a technique, which is used to carry out a variety of tasks related to manufacturing. All the manufacturing tasks performed by the CNC machines are done with the help of computerized devices. There have been several advancements in machining techniques. Manual machines got replaced by CNC machines with the help of CAD (Computer Aided Design) and CAM (Computer Aided Machining). The machines today are capable of performing a wide range of tasks with excellent precision. Allowing for more automated control, the modern machines help increase the productivity.
BDE Inc. has a vast experience of more than 30 years in CNC machining and manufacturing services in the USA. We have a vast variety of CNC machines, which offer great precision, amazing flexibility, and a decent output for almost any machining project. We not only have different machines, but also a team of experts, who are committed to providing you with the best-in-class service in the US. We assure you that no matter the size of the job, our professionals treat it as if it were their own. We can also provide prototype CNC machining services that would help you in getting a clear picture of the final product.
CNC Manufacturing Services Provided by BDE Inc.
We have the capability to provide the following CNC manufacturing services to our clients:
1. Quick turn prototyping
2. Supporting design for manufacturability
3. Machine simulation/prove out
4. Solid Works, Inventor and Mastercam capabilities
CNC Machining Capabilities of BDE Inc.
We can provide you CNC machining services with following capabilities:
• Machining Process: Drilling, Thread Milling, Broaching, Tapping, Spline, Reaming, Parting/Cutting, Profiling, Facing, Turning, Threading, Internal Forming, Pocketing, Knurling, Countersinking, Boring, Counter boring, Gear Hobbing
• Tolerances: ± .0002 in, ±.005 mm
• Materials: Cobalt, Steel, Alloy Steels, Tungsten, Aluminum, Titanium, Beryllium, Stainless Steel, Brass, Nickel, Bronze Alloys, Molybdenum, Carbide, Magnesium, Carbon Steel
• Machinery Axis: 3- Axis, 4-Axis, 5-Axis
• Industry Standard: ASNI, ASME, ASTM, ISO, Mil-Spec, RoHS
Industries Served by BDE Inc. CNC Machining Services
We are known to extend our CNC machining services to a wide range of industries, which are as follows:
- Semiconductor
- Medical
- Energy
- Aerospace
- ATV
- Food
- Marine
- Motorsports
- Machine Tool
- High-Tech
- Electronics
- Military
If you are interested in knowing more about our CNC machining services, please contact our professionals at the earliest. You can get in touch with our experts via phone or email. Call us on 866.262.6233, or mail us your requirements and queries at info@bdeinc.com.
CNC Machining Services Specifications  |
|
|---|---|
| General Capabilities | Contract Custom Prototyping |
| Industry Focus | Aerospace Agricultural Architectural ATV Electronic Energy Food Machine Tool Marine Medical Military Medical & Pharmaceutical Motorsports |
| Intended Applications | Bushings Carburetor Components Engine components Fittings Machine components Manifolds Shafts Spacers Transformer Monitoring Devices |
| Machining Processes | Broaching Spline Parting/Cutting Facing Turning: i. Contour Turning ii. Form Turning iii. Taper Turning iv. Straight Turning Threading: i. External ii. Internal Internal Forming Knurling Boring Gear Hobbing Drilling Counterboring Countersinking Pocketing Profiling Reaming Tapping Thread Milling |
| Materials (Metals) | Alloy Steels Aluminum Beryllium Brass Bronze Alloys Carbide Carbon Steel Cobalt Magnesium Molybdenum Nickel Stainless Steel Titanium Tungsten Steel |
| Materials (Exotic & Precious Metals) |
Inconel Invar Iridium Molybdenum Monel Niobium Palladium Platinum &Tantalum Superalloys |
| Fixturing | Four-jaw chuck In-House Custom Fixturing & Tooling Pallets Three-jaw chuck |
| Equipment Capabilities | Bar Feed CAD Design Services Milling CAM Programming Services CAM Programming Services CNC Control Capabilities Reverse Part Design Large Swing Lathe |
| Machinery Axis | 3-Axis 4-Axis 5-Axis Live Tooling |
| Secondary Services Offered | Anodizing Assembly Centerless Grinding Heat Treating Plating Welding |
| Advantages of Turning | Materials compatible Short lead times Tight tolerances |
| File Formats | 3D ACIS Model File AutoCAD (DWG,DXF) BMP DXF GIF IGES Inventor (IDW, IPT) IronCAD (ICD,ICS) JPG or JPEG MasterCam (MDX, MC8, MC9, SET) Pro-E or Pro/Engineer (DRW,PRT,XPR) SAT SolidWorks (SLDPRT,SLDDRW,SLDDRT) STEP TIFF |
| Materials (Other Materials) | Various Plastics |
| Tolerances | ± .0003 in ±.0076 mm |
| Part Diameters | Min : .020 in .508 mm Max : 18 in 457.2 mm |
| Part Length | .914 m , 3 ft Max |
| Equipment | CNC Machining Equipment: Manual Machining Equipment: CNC Programming accomplished with MasterCam X6 Software Okuma MB 5000 Dual Machining Cell with a 63 Pallet Station 1 – Okuma Fastems 63 pallet FMS cell with 2 MB-500H Horizontal Mills 1 – Okuma MB-66 4 Axis Trunnion High Speed VMC 1- Cosen C-250NC CNC Production Band saw 1- Okuma MA400 HA Dual Pallet Horizontal Mill 1- Speroni STP 46 Tool Setter 1-Deckel Tool Grinder 1-Gorton 122 Vertical Mill 1-Haas 4 Axis 12 X 16 VMC 1-Haas 4 Axis 20 X 40 VMC 1-Haas 4 Axis 32 X 65 VMC 1-Haas SL-30 CNC Turning Center W/Live Tools 1-Mazak Nexus 250 MSY Turning Center W/Live Tools 1-Okuma Captain L-370 CNC Lathe 1-Okuma MB 46 4 Axis High Speed 15,000 RPM VMC 1-Okuma MF 46 Dual Pallet 3 Axis High Speed 15,000 RPM VMC 1-Scothman 14″ Cold Saw 1-Sheldon R-15 Tool Room Lathe 1-Sunnon Honing Machine MBB 1600 1-Track DPMSX3 4 Axis 17 X 33 CNC Mill 1-Track SX CNC Lathe 18 X 40 1-Wells L9 Horizontal Band Saw 2-Haas 4 Axis 16 X 30 VMC 2-Kalamazoo/Jet VBS 350 Vertical Band Saw 2-Okuma MC-V4020 4 Axis High Speed 15,000 RPM VMC 3-Bridgport 942 Vertical Mills 3-Haas 4 Axis 20 X 50 VMC 3-Hardinge HLV-H Tool Room Lathes 3-Track DPMAGE-3 17 X 33 CNC Mills |
| Surface Finish | 12RMS |
| Maximum Part Weight Maximum Lifting Capacity |
1,000 lbs Max |
| Production Volume | Max: 5,000 Units Min: 1 Unit Prototype to Low Volume Specialty Production Shop |
| Lead Times Available | Max: 4 Weeks Min: 3 Weeks Quoted on job by job basis |
| Industry Standards | ANSI – American National Standards Institute ASME – American Society of Mechanical Engineers ASTM – American Society for Testing and Materials ISO – International Organization for Standardization Mil-Spec – Military Specifications RoHS (Compliant) – Restriction of Hazardous Substances |
