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Posted On: March 24, 2021
CNC programming is an integral part of the CNC process. CNC machining cannot be performed without CNC programming. The CNC operators need to document and send an alpha-numeric CNC code to the control panel of CNC machines, in order to enable an automated CNC machining process in a specific sequence. Many may believe that CNC coding is like any other coding and requires no preparations. However, that is not true, the CNC coding is the second last stage of the overall CNC process. There are pre-programming steps to be followed for successful CNC programming. This post offers guidelines for documenting a CNC program for an efficient CNC process.
Before getting into the guidelines, let us discuss what exactly a CNC program is and what significance it has in CNC machining processes.
Introduction to CNC Program
The CNC program is a set of CNC codes that define different machining actions, dimensions, and process parameters for the specific machining action. These CNC codes are alpha-numeric sets defined in a numeric computer programing language. The CNC codes are of two types, namely, G-codes and M-codes.
The G-codes are codes for defining the machining parameters. These codes define what type of machining activity should be performed by the CNC machine for what dimensions, at what feed, or for what duration.
The M-codes define the miscellaneous functions of a CNC machine. This includes starting and ending locations of the CNC tools, timer settings, coolant settings, etc.
The CNC program includes multiple CNC G and M codes to strategically guide the CNC machine for performing the CNC machining process.
6 Guidelines for Documenting a Successful CNC Program
Documenting a CNC program is not limited to writing a few CNC codes. CNC machining is a step-by-step process. Therefore, CNC machining activities and their parameters must be documented in an appropriate sequence via the CNC program. The following steps one must follow while documenting a CNC program.
- Determine the List of CNC Techniques based on CAD Design:
The CNC programs are documented in reference to the CAD design of the final products. The CAD drawing gives insights into the dimensions of the workpiece and the dimensions and features of the final part. The programmer must know all the CNC techniques to be used in the complete CNC process.
- Determine Sequence of CNC Machining Processes:
Once the CNC machining activities are determined, the sequence must be determined. For example, manufacturing a tapered shaft with a counterbore may include machining sequence as, turning (for maximum diameter) followed by tapered turning (for reducing/tapered diameter). The counterbore will be formed once tapered turning is done.
- Calculations:
The programmer needs to define dimensions of CNC machining processes, therefore the calculations must be made. The calculations may include the length of tool motion, feed rate, spindle speed, drill depth, etc.
- Determine the Workpiece and Tool Orientation:
The workpiece must be mounted at an appropriate location and the tool must interact with the workpiece in order to remove the material in a set precision. Since tool orientation and tool traveling parameters are defined through the CNC program, the programmer must determine these factors before programing.
- Consider CNC Machining Tools:
Different machining processes require different types of tools. For example, CNC turning is done using a single-point cutting tool but milling requires a multi-point cutting tool.
- Document the CNC Program:
Once all the above-mentioned factors are considered, and steps are performed, the programmer must document a CNC program. The sequence of G and M codes of CNC programming must be followed and cross-checked.
If all these above-mentioned steps are followed, a successful CNC program can be written. However, verification of the correctness of the program is essential. In order to ensure an error-free CNC process, it is essential to partner with experienced CNC machining services like BDE, Inc. The company offers precision CNC machining services for a wide range of industries.
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